Mechanical Simulation
Where physics meets computation. We recreate real-world mechanical behaviour inside a high-fidelity virtual environment — enabling smarter decisions, stronger designs, and dramatically shorter development cycles.
What Is Mechanical Simulation?
Mechanical Simulation is a computational approach that predicts how a product will behave when exposed to forces, vibrations, heat, motion, pressure, or accidental loading — all before a single prototype is manufactured. Using cutting-edge Finite Element Methods (FEM), multi-body dynamics, and thermo-mechanical solvers, we capture the complete physical response of your design: strength, stiffness, durability, safety margins, deformation modes, vibrational behaviour, heat flow, and long-term fatigue.
- Detect failures early: Spot failure modes in the digital twin so they never reach production.
- Cut prototype cycles: Replace repeated physical builds with validated simulations.
- Optimize materials: Remove unnecessary mass and choose cost-effective materials while keeping strength.
- Improve reliability: Validate lifespan and safety under real-world load cases.
- Standards compliance: Verify against ASTM, ISO, MIL and other industry regulations.
Our Simulation Process
What We Can Simulate
- Static structural – stress, strain, displacement, factor-of-safety mapping.
- Modal & vibration – natural frequencies, mode shapes, harmonic response to avoid resonance.
- Thermal & thermo-mechanical – heat transfer, thermal expansion and induced stress.
- Impact & drop – crashworthiness, energy absorption and transient deformation.
- Fatigue analysis – life prediction under variable loading and crack-initiation locations.
- Motion & kinematics – mechanism loads, joint contact and dynamic forces.
- CFD-coupled (FSI) – fluid pressure and flow interactions that deform structures.
- Topology optimization – algorithmic lightweighting for best structural efficiency.
Scientific References
International Journal of Mechanical Sciences, 2022 — Comprehensive study demonstrating how FEM accelerates validation and reduces material use in industrial components.
ASME Journal of Materials & Technology, 2021 — Highlights structural behaviour under real load cycles, with emphasis on fatigue and nonlinear response.
Engineering Optimization, 2020 — Explores density-based and evolutionary approaches for weight reduction in critical components.
Ready to Simulate Your Next Design?
Take the guesswork out of engineering. Accurate simulation reduces risk and accelerates time-to-market.
Get a Simulation QuoteMechanical Simulation
Where physics meets computation. We recreate real-world mechanical behaviour inside a high-fidelity virtual environment — enabling smarter decisions, stronger designs, and dramatically shorter development cycles.
What Is Mechanical Simulation?
Mechanical Simulation is a computational approach that predicts how a product will behave when exposed to forces, vibrations, heat, motion, pressure, or accidental loading — all before a single prototype is manufactured. Using cutting-edge Finite Element Methods (FEM), multi-body dynamics, and thermo-mechanical solvers, we capture the complete physical response of your design: strength, stiffness, durability, safety margins, deformation modes, vibrational behaviour, heat flow, and long-term fatigue.
- Detect failures early: Spot failure modes in the digital twin so they never reach production.
- Cut prototype cycles: Replace repeated physical builds with validated simulations.
- Optimize materials: Remove unnecessary mass and choose cost-effective materials while keeping strength.
- Improve reliability: Validate lifespan and safety under real-world load cases.
- Standards compliance: Verify against ASTM, ISO, MIL and other industry regulations.
Our Simulation Process
What We Can Simulate
- Static structural – stress, strain, displacement, factor-of-safety mapping.
- Modal & vibration – natural frequencies, mode shapes, harmonic response to avoid resonance.
- Thermal & thermo-mechanical – heat transfer, thermal expansion and induced stress.
- Impact & drop – crashworthiness, energy absorption and transient deformation.
- Fatigue analysis – life prediction under variable loading and crack-initiation locations.
- Motion & kinematics – mechanism loads, joint contact and dynamic forces.
- CFD-coupled (FSI) – fluid pressure and flow interactions that deform structures.
- Topology optimization – algorithmic lightweighting for best structural efficiency.
Scientific References
International Journal of Mechanical Sciences, 2022 — Comprehensive study demonstrating how FEM accelerates validation and reduces material use in industrial components.
ASME Journal of Materials & Technology, 2021 — Highlights structural behaviour under real load cycles, with emphasis on fatigue and nonlinear response.
Engineering Optimization, 2020 — Explores density-based and evolutionary approaches for weight reduction in critical components.
Ready to Simulate Your Next Design?
Take the guesswork out of engineering. Accurate simulation reduces risk and accelerates time-to-market.
Get a Simulation Quote